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China Rubber Network News If the rubber industry wants to realize the intelligent transformation of "4.0", it must first make up the lessons "2.0" and "3.0". If you don't have the basics of digitalization and informationization, you can only do more with half the effort or even the opposite. This was learned from the theme summit of “Intelligence by Machines” in the tire and rubber industry held in Shenyang on August 19-21.
China Rubber Industry Association President Deng Yali said that intelligent manufacturing is the main trend of the future development of the manufacturing industry, and accelerating the integration with the new generation of information technology is also the commanding height of the future development and competition of enterprises. All must be "4.0". New projects should be a high starting point, rebuilding projects and small and medium-sized enterprises, focusing on supplementary courses "2.0" and "3.0" and promoting 4.0. Before making up the lesson, we must change the thinking mode, use equipment updates to promote technological innovation, process innovation, and management innovation, and change the past development model that relies on low-cost labor.
It is understood that the basic conditions of intelligent manufacturing in the rubber industry vary greatly. Some enterprises have already taken the prototype of intelligent manufacturing, while some enterprises have not yet fully realized informatization, and individual links are even completely dependent on manual physical labor. According to Fan Rende, Honorary President of China Rubber Industry Association, the current overall level of intelligent manufacturing in the rubber industry is relatively low, and the coverage of informatization (such as ERP / PLM and other software) and enterprise coverage are both around 30%, and each platform is seamless The connection effect is poor. At the same time, the awareness and ability of rubber companies to use the Internet is not enough, and Internet companies do not have a deep understanding of traditional industries, and they need close cooperation.
Sun Huaijian, general manager of Hualin Jiatong Tire Co., Ltd. believes that the combination of production line automation and informatization is the basis of intelligent manufacturing. Only on this basis, every part of the product from raw material input, manufacturing process to product delivery can be accurately identified, corrected and controlled like the human brain, so that each product is manufactured according to pre-set standards and requirements .
Qi Xiaohui, vice president of VMI (Yantai) Machinery Co., Ltd., and other experts at the meeting said that the intelligent process is gradual and needs to be steadily advanced in stages.
Deng Yali said that industrial robots are typical digital, networked, and intelligent equipment. Enterprises can use "machines to replace people" as a breakthrough. For the labor-intensive links, the links that need to be improved in quality, and the links that are dangerous in the production process, the production capacity has a bottleneck. Links and other key links should be implemented in advance to "use machines to replace people" to improve the production efficiency and product quality stability of the enterprise, and achieve energy saving and emission reduction.
Participants also reminded that in the process of "substituting machines for people", a large amount of software used by automation equipment may cause various connection problems. Although operating problems may not be seen on a single automated production line, information is collected, transmitted and accepted in a centralized manner Serious problems may arise during central control. Most rubber companies are unprofessional in this respect and should seek external services instead of swallowing dates.
Note: This article is an original article of "China Rubber" magazine and China Chemical Industry News. If reprinted, please indicate the source. For some references, please also indicate the source.